BOILER DETAILS
Brand | Cochran | |
II. | Scotland (UK) | |
III. | Model number | Wee Chieftain |
IV. | Serial number | 23 / 3599 |
V. | Manufacturing year | 2004 |
Rated Steam Generation capacity | 4.5 ton | |
Working pressure | 9.5 bar | |
VIII. | Machine type (Water tube/Fire tube) | Fire tube |
IX. | Steam uses purpose | Dyeing, Finishing, Garments |
X. | Blow down rate | 1 Min / 12 h |
XI. | Blow down system Manual/ Continuous | Manual |
XII. | Fuel type | NG |
XIII. | Rated Fuel consumption | 35 mᶟ/ h /ton |
Brand | Cochran | |
II. | Origin | Scotland (UK) |
III. | Model number | Wee Chieftain |
IV. | Serial number | 23 / 4171 |
V. | Manufacturing year | 2006 |
Rated Steam Generation capacity | 4.5 ton | |
Working pressure | 9.5 bar | |
VIII. | Machine type (Water tube/Fire tube) | Fire tube |
IX. | Steam uses purpose | Dyeing, Finishing, Garments |
X. | Blow down rate | 1 Min / 12 h |
XI. | Blow down system Manual/ Continuous | Manual |
XII. | Fuel type | NG |
XIII. | Rated Fuel consumption | 35 mᶟ/ h /ton |
Brand | Cochran | |
II. | Origin | Scotland (UK) |
III. | Model number | Wee Chieftain |
IV. | Serial number | 25 / 5907 |
V. | Manufacturing year | 2014 |
Rated Steam Generation capacity | 6 ton | |
Working pressure | 9.5 bar | |
VIII. | Machine type (Water tube/Fire tube) | Fire tube |
IX. | Steam uses purpose | Dyeing, Finishing, Garments |
X. | Blow down rate | 7 sec/ 4 h |
XI. | Blow down system Manual/ Continuous | Continuous |
XII. | Fuel type | NG / Oil |
XIII. | Rated Fuel consumption | 35 mᶟ/ h /ton |
GENERATOR DETAILS
Brand | Caterpillar | |
II. | Origin | USA |
III. | Model Number | G-3516 B |
IV. | Manufacturing year | 2007 |
V. | Serial number | ZBB 00275 |
Rated capacity | 1145 Kw | |
VII. | Power factor | 0.80 |
RPM | 1500 | |
IX. | Engine Model | |
Stroke number in engine | 4 Stroke | |
XI. | Nos. of cylinders | 16 |
XII. | Fuel type | NG |
XIII. | Fuel consumption l/hr. (100% load) |
Brand | Caterpillar | |
II. | Origin | USA |
III. | Model Number | G-3516 A |
IV. | Manufacturing year | 2012 |
V. | Serial number | ZBA 0136 |
Rated capacity | 900 Kw | |
VII. | Power factor | 0.80 |
RPM | 1500 | |
IX. | Engine Model | |
Stroke number in engine | 4 Stroke | |
XI. | Nos. of cylinders | 16 |
XII. | Fuel type | Gas |
XIII. | Fuel consumption l/hr. (100% load) |
Brand | Waukesha | |
II. | Origin | USA |
III. | Model Number | VHP- 5900 GISD |
IV. | Manufacturing year | 2004 |
V. | Serial number | C-94618-902 |
Rated capacity | 750 Kw | |
VII. | Power factor | 0.80 |
RPM | 1000 | |
IX. | Engine Model | |
Stroke number in engine | 4 Stroke | |
XI. | Nos. of cylinders | 12 |
XII. | Fuel type | Gas |
XIII. | Fuel consumption l/hr. (100% load) |
AIR COMPRESSOR SPECIFICATION
| Brand | Compair | |
| II. | Origin | Germany |
| III. | Model Number | L75RS-13A |
| IV. | Manufacturing year | 2012 |
| V. | Serial number | CD10005475001 |
| Type | Screw type | |
| VII. | Rated capacity | 13.99 m3/Min |
| VIII. | Motor Power | 75 KW |
| IX. | No. of cylinders | No Cylinder |
| X. | Compressor speed | 4050 RPM |
| Brand | Compair | |
| II. | Origin | Germany |
| III. | Model Number | L75RS-13A |
| IV. | Manufacturing year | 2011 |
| V. | Serial number | CD10009871001 |
| Type | Screw type | |
| VII. | Rated capacity | 13.99 m3/Min |
| VIII. | Motor Power | 75 KW |
| IX. | No. of cylinders | No Cylinder |
| X. | Compressor speed | 4050 RPM |
| Brand | Compair | |
| II. | Origin | Germany |
| III. | Model Number | L75-75A |
| IV. | Manufacturing year | 2010 |
| V. | Serial number | 100008044/0164 |
| Type | Screw type | |
| VII. | Rated capacity | 13.99 m3/Min |
| VIII. | Motor Power | 75 KW |
| IX. | No. of cylinders | No Cylinder |
| X. | Compressor speed | 4050 RPM |
| Brand | Compair | |
| II. | Origin | Germany |
| III. | Model Number | L90RS-13A |
| IV. | Manufacturing year | 2014 |
| V. | Serial number | CD10015018001 |
| Type | Screw type | |
| VII. | Rated capacity | 17.74 m3/Min |
| VIII. | Motor Power | 90 KW |
| IX. | No. of cylinders | No Cylinder |
| X. | Compressor speed | 3000 RPM |
| Brand | Compair | |
| II. | Origin | Germany |
| III. | Model Number | L90RS-13A |
| IV. | Manufacturing year | 2014 |
| V. | Serial number | CD10017301001 |
| Type | Screw type | |
| VII. | Rated capacity | 17.74 m3/Min |
| VIII. | Motor Power | 90 KW |
| IX. | No. of cylinders | No Cylinder |
| X. | Compressor speed | 3000 RPM |
E.T.P. DETAILS
Brand | Joseph Egli Italia Srl | |
II. | Origin | Italy |
III. | ETP system (Physicochemical/ Biological/ Bio- Chemical/ Others | Biological |
IV. | Manufacturing year | 2014 |
Capacity | 4000mᶟ/ day | |
VI. | Installed power | 193 Kw |
Power consumption | 100 Kw | |
VIII. | Waste water recycle | Under prose |
Inlet water quality | ||
IX. | PH | 8.89 |
BOD (Biological Oxygen Demand) | 100 | |
XI. | COD (Chemical Oxygen Demand) | 400 |
XII. | TDS (Total Dissolve Solid) | 1725 |
XIII. | TSS (Total Suspended Solid) | |
XIV. | DO (Dissolve Oxygen) | 0.0 |
XV. | Color | |
XVI. | Temperature | 36.5 ͦ c |
Outlet water quality | ||
XVII. | PH | 6.93 |
XVIII. | BOD (Biological Oxygen Demand) in PPM | 22 |
XIX. | COD (Chemical Oxygen Demand) in PPM | 190 |
XX. | TDS (Total Dissolve Solid) in PPM | 1570 |
XXI. | TSS (Total Suspended Solid) in PPM | |
XXII. | DO (Dissolve Oxygen) in PPM | 7.57 |
XXIII. | Color | |
XXIV. | Temperature | 33.2 ͦ c |
WATER SUPPLY DETAILS
Water source | Ground Water | |
II. | Water pump brand | Groundfos |
Type | Submergible multistage centrifugal pump | |
IV. | Rated capacity in KWh | 35kw + 50 kw |
V. | Depth of the water pipe (Head) in feet | 670 ft |
VI. | Water flow rate m3/hr. | 200 Avg |
E.T.P MONITORING:
| Metering & Monitoring of Effluent Treatment Plant (ETP) | ||||||||||
| Factory Name: | Fakhruddin Textile Mills Limited | Brand Name: | Joseph Egli | Origin: | Italy | |||||
| ETP Capacity (m3/hr): | 160m3 | Installed Power (Kwh) | 160Kwh | Power consumption (Kwh) | 80Kwh | Type of ETP | | |||
| Dated | Inlet Flow (In Cubic Meter) | Outlet Flow (In Cubic Meter) | Daily Production | Effluent Generation in Litter | ||||||
| Opening Reading | Closing Reading | Consumption | Opening Reading | Closing Reading | Consumption | Dyeing House Prodn in kg | RMG Prodn in Pcs | Each Kg of Dyed fabric | Each Pcs of Garments | |
| 02/02/2015 | 00 | 455 | 455 | 107850 | 108342 | 492 | 18100 | 98000Pcs | 27 (New Install) | 5.02 litters(New Install |
| 03/02/2015 | 455 | 1640 | 1185 | 108342 | 109502 | 1160 | 18300 | 95000Pcs | 63 Litters | 12.21Litters |
| 04/02/2015 | 1640 | 2835 | 1195 | 109502 | 110657 | 1155 | 18030 | 92000Pcs | 64 Litters | 12.55 Litters |
| 05/02/2015 | 2835 | 4042 | 1207 | 110657 | 111852 | 1195 | 15000 | 97000Pcs | 79 Litters | 12.31 Litters |
| 06/02/2015 | 4042 | 5226 | 1184 | 111852 | 113007 | 1155 | 15300 | 96000Pcs | 75 Litters | 12.03 Litters |
| 07/02/2015 | 5226 | 6351 | 1125 | 113007 | 114152 | 1145 | 16100 | 96000Pcs | 71 Litters | 11.92 Litters |
| 08/02/2015 | 6351 | 7516 | 1165 | 114152 | 115290 | 1138 | 16100 | 98000Pcs | 70 Litters | 11.61 Litters |
| 09/02/2015 | 7516 | 8699 | 1183 | 115290 | 116455 | 1165 | 15300 | 97000Pcs | 76 Litters | 12.01 Litters |
| 10/02/2015 | 8699 | 9668 | 969 | 116455 | 117406 | 951 | 15000 | 96000Pcs | 63 Litters | 9.9 Litters |
| 11/02/2015 | 9668 | 11508 | 1840 | 117406 | 119211 | 1805 | 19200 | 98000Pcs | 94 Litters | 18.41 Litters |
| 12/02/2015 | 11508 | 13502 | 1994 | 119211 | 121232 | 2021 | 21000 | 95000Pcs | 96 Litters | 21.27 Litters |
| 13/02/2015 | 13502 | 15516 | 2014 | 121232 | 123208 | 1976 | 21000 | 99000Pcs | 94 Litters | 19.95 Litters |
| 14/02/2015 | 15516 | 17510 | 1994 | 123208 | 125168 | 1960 | 20500 | 95000Pcs | 95 Litters | 20.63 Litters |
| Average | | | 1346.92 | | | 1332.15 | | | 74.38 Litters | 13.83 Litters |
| Waste Water Quality Management Policy | ||||||||||||||||||
| Factory Name: | Fakhruddin Textile Mills Limited | |||||||||||||||||
| ETP Capacity (m3/hr): | 160m3 | Installed Power (Kwh) | 160Kwh | Power consumption (Kwh) | 80Kwh | Type of ETP | | |||||||||||
| Check by | | Designation | | Department | | |||||||||||||
| Date | Inlet Flow Effluent quality | Inlet Flow Effluent quality | Sludge generate quantity in Kg | Mode of Disposal of Sludge | ||||||||||||||
| PH | Tem0C | TDS (ppm) | TSS (ppm) | DO (ppm) | COD (ppm) | BOD5 (ppm) | Color (ptco) | PH | TDS (ppm) | TSS (ppm) | DO (ppm) | COD (ppm) | BOD5 (ppm) | Color (ptco) | ||||
| 1 Fab | 9.20 | 41.2 | 2022 | 220 | 0.15 | -- | | | 7.92 | 90 | 1995 | 7.2 | | | | 2.8kg/m3 | Sludge Sum | |
| 2 Fab | 8.98 | 41.5 | 1980 | 190 | -- | -- | | | 7.84 | 75 | 2025 | 6.8 | | | | 2.6 kg/m3 | | |
| 3 Fab | 8.78 | 40.8 | 1970 | -- | -- | -- | | | 7.78 | 55 | 2030 | 7.4 | | | | 2.75kg/m3 | | |
| 4 Fab | 9.30 | 40.7 | 1890 | -- | 0.12 | 1130 | 465 | | 7.90 | 40 | 1785 | 6.2 | 185 | 48.3 | | 2.9kg/m3 | | |
| 5 Fab | 9.20 | 41.2 | 2085 | -- | -- | -- | | | 7.95 | 30 | 1890 | 6.12 | | | | 2.9 kg/m3 | | |
| 6 Fab | 8.70 | 41.0 | 2030 | 225 | -- | -- | | | 7.82 | 40 | 1785 | 7.25 | | | | 3.0kg/m3 | | |
| 7 Fab | 8.88 | 40.7 | 1995 | -- | -- | -- | | | 7.88 | 20 | 1895 | 8.20 | | | | 3.1kg/m3 | | |
| 8 Fab | 9.50 | 39.8 | 1890 | -- | 0.18 | -- | | | 7.92 | 10 | 1925 | 7.30 | | | | 3.2kg/m3 | | |
| 9 Fab | 9.30 | 39.8 | 1875 | -- | -- | 1075 | 455 | | 7.96 | 10 | 1895 | 7.20 | 111 | 33 | | 2.7kg/m3 | | |
| 10 Fab | 9.00 | 40.5 | 1935 | 185 | -- | -- | | | 8.00 | 40 | 1925 | 6.70 | | | | 2.8kg/m3 | | |
| 11 Fab | 8.92 | 41.2 | 2025 | -- | -- | -- | | | 7.98 | 40 | 1965 | 7.20 | | | | -- | | |
| 12 Fab | 8.90 | 41.3 | 2075 | -- | 0.12 | -- | | | 7.84 | 30 | 2025 | 6.50 | | | | -- | | |
| 13 Fab | 8.86 | 41.2 | 1990 | -- | -- | 1020 | 425 | | 7.88 | 30 | 1885 | 7.30 | 133 | 38 | | 3.0kg/m3 | | |
| 14 Fab | 8.88 | 40.2 | 2085 | -- | -- | -- | | | 7.90 | 20 | 1980 | 7.72 | | | | -- | | |
| Average | 9.02 | 40.79 | 1989.07 | 205 | 0.14 | 1075 | 448.33 | | 7.89 | 37.85 | 1928.92 | 7.07 | 143 | 39.76 | | 2.88 | | |
| Chemical Consumption of Effluent Treatment Plant (ETP) | ||||||
| Date | Chemical Consumption | Power Consumption | ||||
| Acide(HCl/H2SO4) | Ferrous sulphate | Lime | DAP | De Coloring Agent | ||
| 01/02/2015 | 180 kg | | | 75 kg | | 78 Kw |
| 02/02/2015 | 170 kg | | | 50 kg | | 80 Kw |
| 03/02/2015 | 200 kg | | | 50 kg | | 79 Kw |
| 04/02/2015 | 130 kg | | | 25 kg | | 81 Kw |
| 05/02/2015 | 100 kg | | | 50 kg | | 81 Kw |
| 06/02/2015 | 120 kg | | | -- | | 80 Kw |
| 07/02/2015 | 80 kg | | | -- | | 78 Kw |
| 08/02/2015 | 150 kg | | | -- | | 77 Kw |
| 09/02/2015 | 100 kg | | | 50kg | | 78 Kw |
| 10/02/2015 | 80 kg | | | 25kg | | 81 Kw |
| 11/02/2015 | 170 kg | | | -- | | 80 Kw |
| 12/02/2015 | 110 kg | | | 25kg | | 78 Kw |
| 13/02/2015 | 120 kg | | | 25kg | | 77 Kw |
| 14/02/2015 | 90 kg | | | -- | | 80 Kw |
| Total | 1800 Kg | | | 375Kg | | 1108 Kw |
| Average | 128.57 Kg | | | 41.66Kg | | 79.14 Kw |
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