Dyeing process for Cotton,Polyester Blended fabric
NOF(Detergent) Before 600C temperature | 1 | g/l |
CL(Anti-Creasing) Before 600C temperature | 1.5 | g/l |
GAL(Stabelizer) Before 600C temperature | 0.3 | g/l |
2UD(Sequester) Before 600C temperature | 0.3 | g/l |
Caustic (600CX5Min Dosing) | 1.20 | g/l |
Per-Oxide (700CX5Min Dosing) | 1.50 | g/l |
Process (1000CX40Min) (Darn Out) |
Normal Hot (900CX10Min) (Darn Out) |
Per-Oxide Killer 0.3 g/l (800C X 20 Min) (Drain Out) |
Acid Wash 400 C X 15 Min (Drain Out) |
Hard wash (60/700C X 10 Min) 2 times (For remove alkali) (Darn Out) |
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Acetic Acid | 1 | g/l |
BF (Per-Oxide killer) PH Check. If 4.5 | 0.3 | g/l |
P-100 (Enzyme) Process(550C X 60Min)PH-4.5(Must) | 0.2 | % |
No darn out (800C X 10Min) Wash Drain out |
Hard wash Drain out |
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AB-45 (Buffer) | 2 | g/l |
DP (Polyester leveling) PH Check-4-4.5 | 2 | g/l |
Dyes………….. | .. | % |
Process (1300C X 40Min) Drain out |
Hard wash(600C X 10Min) Drain out |
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Caustic (NaOH) Dosing at 500C | 1 | g/l |
Hydross (Na2S2O4) Dosing at 500C | 1 | g/l |
Process (800C X 20 Min) |
Hot wash (800C X 10 Min) Drain out |
Cold wash Drain out |
Acetic acid (CH3-COOH) (Wash 10-15 Min) | 1 | g/l |
Normal hot (70-800C X 10 Min) Darn out |
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Ladi quest – 1097 (Sequestering) | 0.5 | g/l |
CL (Anti-creasing) | 1.2 | g/l |
LDR (Cotton leveling) Run time 10 Min at 600C | 1 | g/l |
Dyes……….. D.T:25Min R.T:10Min | % | % |
Gruber salt D.T:00Min R.T:5Min | .. | g/l |
Soda ash / Caustic D.T:30Min | .. | g/l |
Run time (600C X 60 Min) |
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Cold wash until stop color bleed 2-3 times |
Darn in new water Acetic Acid(At normal tem.) Darn out | 1 | cc/l |
Cold wash |
Darn in new water Eriopon R (Soaping )(900C X 10Min) Darn out | 1 | cc/l |
Cold wash |
Fixing / Seffner D.T:10Min R.T: (400C X 10 Min) |
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Darn out and unload |
E.N.D |
(Ladi quest – 1097+CL+LDR) Dosing At a time.
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