Fabrication : Polyester/Lycra Polyester M:L = 1:10
Polygiene AT300 (Antibacterial agent)= 0.5%
Feran ICE (Wicking Chemical for polyester fabric)=1%
Dosing Time : 10 Min
Temperature : 300C-400C
Run Time:30 Min
No drain out just unload the fabric from dyeing machine
Finish in stenter No Chemical/Water
Antibacterial Finish for Toray Buyer in Finishing:
Fabrication: 60/70%Polyester35/25%Rayon or Viscose 5% Lycra-150GSM Color :AVG
Unload from dyeing machine
Dry at 1500C in Stenter With Water
Process for A.B Finish :
1st Padder :
Amolden NAZ(Antibacterial Chemical)=25 g/l Pressure : 3 Bar
Chemical PH: 7 Solution PH:6/6.5
2nd Padder :
Binlon 3525(Hydrophilic Softener for synthetic fibre)=20g/l Pressure:2 Bar
Chemical PH:5 Solution PH:5.5/6
Machine speed=30M/Min(8Chamber DT=48Sec)
Temperature: 1200C
No Curing /Compecting
Some shade was ok after compacting . (Navy)
Tod Heat Chemical Finish
Stape 1:First Water Dry at 1400C/1500C
Stape 2:Second Chemical at 1000C
1st Padder :
Tod Heat 2/Heat =20 g/l (Heat for Cotton/CVC,Heat 2 for Polyester/PC)
Tod CTL=0.5/0.7 g/l
Padder pressure : 4 bar
2nd Padder :
For 100% Polyester or PC Fabric
Binlon 3525(Hydrophilic Softener for Polyester) = 60 g/l
For 100% Cotton or CVC Fabric
Ruco Fin SIQ (Hydrophilic Softener for Cotton) = 60 g/l
Padder pressure : 2 bar
Stape 3:
Curing at 1500C, M/C Speed: 16 M/Min , Dual Time : 90 Sec (Number of Chamber 8)
No curing at Production stage .
Experiment :
1st Padder :
Total Water 180 Litters
Tod Heat 2 = 3.5 Kg
Tod CTL (Cron linking agent)=1.5 Kg
Cool Finish
Stape 1:First Water Dry at 1400C
Stape 2:Second Chemical at 1000C
1st Padder :
2nd Padder :
Tox cool A =20 g/l
Tox Ru A=0.64 g/l
Stape 3:
Curing at 1300C, M/C Speed: 12 M/Min , Dual Time : 120 Sec (Number of Chamber 8)
Experiment :
For Polyester Fabric (Toray Int)
2nd Padder :
Total Water 80 Litters
Tox cool A = 2 Kg
Tox Ru A = 640 gm
Quick Dry Finish
Stape 1:First Water Dry at 1400C
Stape 2:Second Chemical at 1000C
1st Padder :
2nd Padder :
Tod Dry C = 40 g/l
Stape 3:
Curing at 1500C, M/C Speed: 16 M/Min , Dual Time : 120 Sec (Number of Chamber 8)
Experiment :
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