Compactor Machine
The compactor machine is a fabric shrinkage control machine which can compact the fabric in length wise direction, to provide over feed to the fabric while processing in presence of steam, and able to control the shrinkage. In other words, this is a process of compacting the fabric in length ways direction.
Objective of Compacting:
v Upgrade the fabric hand feel and import a smooth, silky touch to the fabric.
v Compress the fabric and reduce its thickness.
v Improve the opacity of the fabric.
v Import different degree of luster to the fabric.
v Reduce the yarn slippage.
Function:
1.Shrinkage control
2.GSM control
3.Width control
4.Ironing the fabrics
5.To compact the fabric
6.To control the shrinkage
7.To maintain proper width and G.S.M
Shrinkage Tolerance of Different Fabric:
| Fabric Type | Length (%) | Width (%) |
| S/J | -5.50 | -5.50 |
| Lycra S/J | -6.00 | -6.00 |
| Single Lacoste | -7.00 | -7.00 |
| Lycra Single Lacoste | -7.00 | -7.00 |
| 1X1 Rib | -7.00 | -7.00 |
| Lycra 1X1 Rib | -7.00 | -7.00 |
| 2X2 Rib | -8.00 | -8.00 |
| Lycra 2X2 Rib | -8.00 | -8.00 |
| Interlock | -7.00 | -7.00 |
| Terry Fleece -5.0 HELIOT Compactor Machine specification: ( Open Compacting ) Brand name: HELIOT International Type/model no: HC2000GL Company: France No of motor: 08 Over feed = m/min Machine speed range: 13-22m/min Termperature(0C) range: 100-1400C Maximum width 86² Minimum width 36² Applied for: Open fabric Left over feed: -20% ® +20% Right over feed: -20% ® +60% High production: -20% ® +60% Front over feeding cylinder: -20% ® +60% Middle belt: -20% ® +60% FERRARO Compactor (F...) Machine specification: ( Open Compacting ) Brand name: FERRARO Type/model no: COMPTEX-RE 2800. Company: ITALY. No of motor: 17 Over feed = Max + 35%, Min -35%. Machine speed = Max 32m/min, Min 4m/min. Termperature range: 100-2000C Maximum width =240cm Minimum width =100cm Applied for: Open fabric Left over feed: -20%®+20% Right over feed: -20%®+60% High production: -20%®+60% Front over feeding cylinder: -20%®+60% Middle belt: -20%®+60% Teflon Pressure : 1 to 36 psi ( Apply 30 to 32 psi ) Blanket pressure : 0-10 psi ( Apply 4.5 to 5.5 psi ) Temperature : 120 C-140 C (White fabric 100 C) Upper blanket pressure is higher than lower blanket pressure. If fabric contain crease mark from compactor than blanket pressure will be less. Additional attachment: • Selvedge cutting • Selvedge safety • Pinning safety • Selvedge unrolling • Selvedge drying • Steam zone heating Lafer Compacting Machine Main Parts: (Lafer Compacting Machine) Heat Padder: Control Motor Speed. Heat Chamber: Three. 1. Lower Padder 2. Stenter 3. Compactor Main Power Blanket: For finishing Cloth. Guide Roller Clip: Straighten the fabric Wheel raising Steam Box: soften the fabric Load Cell: Keep the delivery Roller for perfect tension. Temperature: 1500C (Highest) Speed: 50 M/Min Overfeed % Up: More the Overfeed % Up More the GSM. Steam Pressure: Up to 10 Kg A Diagram of a compactor machine :     | |
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